If your cables are too thin or too long, you will experience energy loss and reduced efficiency. ✔️ Choose thicker cables for longer distances to. . Your solar panels could not operate as they should if your cables are either excessively long or too thin. We will. . Why are the solar panel wires so thick? The thickness of solar panel wires primarily hinges on two critical factors: 1. Neglecting these components can lead to significant power loss, system failure, or even safety hazards like fires. The thicker the cable, the less resistance, so thicker the better.